Reflow Oven For SMT Solder

Product Detail

Reflow Soldering Oven T-series Lead Free Reflow Oven:


a)New reflow oven

b)Minimum floor area

c)Minimum power consumption(3.2kw/hour)

d)Optimum temperature uniformity




Lead Free Reflow Oven for LED Strip LED Large Size T Series Products Introduction:

T series lead-free reflow oven is SMTfly’s mature product after years of market testing.T series Reflow oven has maintained a larger share of the market for many years. Its unparalleled heating performance and temperature control system meets the requirements of various welding processes, It is SMTfly’s crystallization of years technical research and development. T series Lead-free reflow is high-end reflow products committed to keeping up with market demand to enhance customers competitiveness.Its new design concept fully meets the needs of increasingly diverse processes, And considering the future direction of the industry, entirely suitable for communications, automotive electronics, home appliances, computers and other consumer electronic products .




High Quality Reflow Soldering in SMT Line Features:

Control System: PC + Siemens PLC control system,accurate temperature control and more stable,ensures temperature stability rate to be more than 99.99%.

2.Hot air system: first-class heating module, the best temperature zone interval design makes optimum temperature uniformity and repeat.The effective utilization and thermal compensation efficiency,it needs less than 20 minutes from temperature control accuracy ± 1 ? ambient temperature to a temperature stabilization .

3.Monitoring Software:Windows interface, traditional and simplified Chinese and English online free switch, and operator password management, easy to operate.Operation records, temperature curve measurement and analysis functions, virtual simulation, fault self-diagnosis, process monitoring, automatic generate and save process control documents, substrate transport dynamic display.

4.Cooling System: new cooling zone, quick and easy adjustment, easily reach the cooling requirements of different slopes. 5.Temperature protection:SMTfly using third-party over-temperature protection, multiple layers protection to ensure safe operation.

6.Products comply with CE, CCC, UL , other standards and specifications.

7.User-friendly design: fault detection (such as heaters abnormal alarm, etc.), regular maintenance reminders, the economy functions and tool-free maintenance, reducing equipment failure rates.

8.Heating module: Transverse reflow design makes temperature from each zone is not influenced by neibour to ensure accurate temperature curve, while ensuring a high production capacity and heat exchange capacity to achieve high adaptability (to meet the soldering of automotive, communications, electronics, computers and mobile phones consumer electronics.)

9.Hot air motor with independently inverter controlled, set operating frequencies depending on different technology to meet a variety of lead-free processes.

10.Machine using zero gas source design, furnace cover with motor lifting, safety rod support, providing significant security. 11.Main parts:Imported main parts ensure equipment runs smoothly and lower the maintenance cost.

12.Customers can choose optional flux processing system according to their own production features to ensure furnace chamber clean.

13.Closed-loop transmission speed control systems, transportation accuracy ± 2mm / min, ensuring more stable transmission speed.

14.Central support, dual transmission, external water cooling system is optional.




LED SMT Reflow Oven TOP Advantage:

1.Simple: combined with advanced international concepts, based on the Oriental-designed operating system, easy to understand, easy to learn, easy to maintain.

2.Expertise: learn imported reflow oven’s advanced design concepts, and the machine core components are using imported top brands.

3.Hedging: Import hardware configuration,low failure rate in production,more than a decade service life.

4.Safety: Based on the general rules of international design, close to imported reflow rating, the highest security level.

5.Stable: mature software, hardware and top production processes ensures stability of each equipment.




Application of PCB SMD Reflow Soldering Machine Manufacturer:

Widely used in high precision products like 01005-QFP, BGA, CSP, Flip,and POP ,automotive electronics, mobile devices, home appliances, communications, LED, semiconductor and other industries.






Temperature Test of Automatic  SMT Reflow Oven Machine for Small PCB Reflow Soldering:

1.Test parameters

1.Temperature control accuracy: compare the measured data with the setted temperature (each temperature zone), takes the maximum value, the value should be less than 1 ?.

2.Lateral temperature difference: compare the max tested data with the minimum value (by each temperature zone), the value should be less than 1 ?.

3.Thermal compensation capability: the higher over board density, the smaller temperature repeat and better thermalcompensation,reference standard ± 2 ?.

4.Module effective utilization assessment: Module effective utilization refers to the ratio of the actual efficient hot air time and effective heating theory module, the index is related to that whether need to reduce line speed time to ensure the impact of molten tin time and production capability,"equipment zone effective utilization "preferably should be above 65%, it will be better that can reach 80% or more.




5.Heat exchange efficiency assessments: estimate the tested temperature difference under the same test conditions.



 

2.Test result

	Rehm/ERSA	BTU	SMTfly
Temp. control accurate	±0.5?	±1?	±1?
Maintenance	Good	Good	Normal
Air transverse temperature	< 2?	< 2?	< 3?
Temp. Repeat	< ±1?	< ±1?	< ±1?
Setted and real tested   temperature	< 10?	< 10?	< 12?
PCB transverse temperature	< ±1?	< ±1?	< ±1.5?
Slope of cooling zones	(-1~8)?/s	(-1~8)?/s	(-1~5)?/s




Specification:

S - Standard, O - Option, M - Manual, A - Auto, N/A - Not Available)

Specifications		T4		T6		T8			T10
Dimension (L*W*H)mm		2000x1050x1350		2400x1050x1350		2800x1050x1350			4200x1050x1350
Weight		Approx.800KG		Approx.1100KG		Approx.1350KG			Approx.1600KG
Number Of Heating Zones		Up4/Bottom4		Up6/Bottom6		Up8/Bottom8			Up10/Bottom10
Length Of Heating Zones		1370mm		1680mm		2170mm			3091mm
Power For Warm Up		6KW		8KW			10KW		14KW
Power Consumption		3.2KW		3.6KW			3.8KW		5.2KW
Transmission Agent		Mesh(Option:Rail)
Rail Width Adjustment		M(Option:Auto)
Rail Number		1 Lane
Conveyor Direction		L?R (Option: R?L)
Fixed Rail Side		Front Fixed(Option:RearFixed)
Exhaust Volume		10M3/minx2 Exhausts
Control System		PLC+Computer
Electric Supply Required		3phase,380V 50/60Hz




FAQ:

Q1: How can I get the best machine for me?
You can tell us your working material, detail work by picture or video so that we can judge whether our machine can meet your need or not. Then we can give you the best model depends on our years of experience.

Q2: This is the first time I use this kind of machine, is it easy to operate?
We will send you manual and guide vedio in English, it can teach you how to operate the machine. If you still can not learn how to use it,  we can talk by phone, video call ,email or other contact ways.

Q3: If the machine has problem in my place, how could I do?
We could send free parts to you in warranty period if machines have any problem under "normal use", and we provide engineers available to service machinery overseas.

Q4: This model is not suitable for me, do you have more models available?
Yes, we can supply many models. Replacement of some part based on your need. The above are most popular. If it can not meet your requirement, then tell us. We have the ability to make specially according your requirement!

Q5:What's the guarantee, in case the machine breaks down? 
The machine has 1 years guarantee. If it breaks down, generally speaking, our technician will figure out what the problem may be, according to client’s feedback. Parts except for consumable parts will be replaced for free if the problems are caused by quality fault.

Q6:How about the documents after shipment? 
After shipment, we’ ll send all original documents to you by DHL, including Packing List, Commercial Invoice, B/L, and other certificates as required by clients.

Q7:How long is the delivery time? 
For standard machines, it would be 7-10 days; For non-standard machines and customized machines according to client ‘s specific requirements, it would be 15 to 30 days.

Q8:How's the payment? 
We provide L/C,D/A,D/P,T/T,Western Union,MoneyGram,Paypal payments for offline orders and online orders

Q9:Do You Arrange Shipment For The Machines? 
Yes, dear esteemed customers, for FOB or CIF price, we will arrange shipment for you. For EXW price, clients need to arrange shipment by themselves or their agents.

Q10:How is the packing?
Water-proof plastic film package with foam protection in each corner
Solid Seaworthy Wood Box Package with Steel Belt
Save space as much as possible for container loading